Applied in DN65-200 flange welding, welding a flange inside and a flange outside, the equipment is double-gun automatic welding, the position of the workpiece on the equipment is: 45 degrees Angle with the ground
Equipment function characteristics
1, with a single axis positioner, the workpiece 45° card, tail support, to ensure that the workpiece automatic centering, concentricity ≤0.3mm;
2, select 400 machine plus chuck, clamping force is large, to ensure that the workpiece can be in the rotation, flipping process is not loose;
3, flange outer circle minimum φ185, maximum φ360, a total of 10 specifications, tailstock tooling design two models, corresponding to 10 different outer circle flanges, manual manual replacement of tailstock tooling, the average changing time ≤3 minutes;
4, the ball valve inside and outside at the same time welding, after the completion of welding manual change direction, welding again;
5, the welding gun position electric remote control adjustment (before and after the left and right up and down can be adjusted), with the welding position record function, batch welding can make the welding gun quickly in place, the welding gun automatic reset after the completion of welding; The Angle of the torch can be adjusted manually.
6, During the welding process, the flange nozzle can be manually or automatically adjusted. When manual, the welding gun can be fine-tuned before and after, left and right, current adjustment. When it is automatic, the welding torch is automatically adjusted up and down, and the left and right can be manually adjusted, and the current is welded according to a predetermined value.
7, the control system with welding parameter storage, call function (welding current, voltage, welding speed), can record multiple welding parameters, switch the workpiece model when the call parameters;
8. With a scanning code gun, it can identify the barcode on the work order, automatically identify the type of the workpiece and call the welding parameters and the position of the welding gun to realize the automatic change of machine type.
9, with welding gas pressure detection system, when the air pressure is lower than the set value, the system sends an alarm, prompting to replace the cylinder;
10, the two welding machines set the switch separately, can run independently (for FW type workpiece);
11, the equipment design integral base, and equipped with shock-absorbing footing, to facilitate the overall movement of the equipment; A dust pallet is arranged under the base for easy cleaning; A dust removal interface is reserved above the device shell.
12, workflow: card artifacts and lock - press close button - automatically closed - the tailstock to pull out (or not taken) - gun in place - start welding - finish - welding torch to zero - automatic door - artificial discharge.
13. Machine replacement process: Press reset key to reset the device -- scan the barcode -- press reset key ---- to confirm the empty operation ---- is completed (if the tail seat tooling needs to be replaced, the replacement shall be completed manually).
14, daily workflow: brush the card -- start welding ---- after the end of the day to confirm the completion. At the same time, the on-site screen shows the production quantity and working hours of the day. (Reserved communication physical interface, data storage time is greater than one year)
About us
FAQ
1.What is your nature of your company:dealer or factory ?
We are manufacturer with a big factory ,warmly welcome to visit our factory and contact us.
2. Which export port you use?
Any China ports. Commonly, we will use Dalian port. But it can be appointed as you like.
3.How about the warranty?
Warranty period of one year (since the completion of mechanical debugging at the buyer's factory). During the warranty period, if there is a problem with the equipment, we are responsible for repairing and replacing parts free of charge, but we do not provide coverage for perishable parts, lost parts, consumable parts, or human damaged parts.
4.What shall we do if don't know how to operate your machine?
We have detail installing and operating instructions attached, also comes with video.Our after sale service hot line will be available for 24H everyday.
5.What if we have any problem with the machine?
We will get back to you with solutions with maxmum of 24 hours after receiving your description of what the problem is.
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